Multi-Function High-Temperature Sensor & Signal Transmission Cable Assembly
Applications
This versatile Temperature Sensor cable assembly is designed for a wide range of industries and applications, including but not limited to:
- Plastic Injection Molding Machines
Accurate temperature control in the barrel and mold zones is essential for product quality. The built-in K-type thermocouple provides real-time temperature monitoring, and the multi-core signal transmission enables integration with control systems for real-time closed-loop adjustments.
- Semiconductor Packaging and Testing Equipment
Semiconductor devices require high-temperature and high-precision environments. This cable assembly ensures stable data transmission and accurate thermal monitoring, minimizing testing deviations caused by temperature fluctuations.
- Industrial Heating Systems
For long-term operation in furnaces, hot plates, and thermal air systems, this cable offers both temperature feedback and power/signal integration in a single streamlined solution, reducing installation complexity and wiring congestion.
- CNC Machines and Robotic Arms
These systems require flexible and durable cabling that can withstand high-frequency movements. This cable assembly is designed to resist bending fatigue and ensures stable high-speed data and power transmission, even in dynamic applications.
Technical Features
- Built-in K-Type Thermocouple for Precise Monitoring
The integrated K-type thermocouple covers a wide temperature range (approx. -200°C to 1350°C) and is widely adopted in industrial environments for its stability and versatility. Combined with multi-core wiring, it supports high-resolution temperature feedback for reliable process control.
- Multi-Core Wiring for Signal & Power Transmission
The cable's multi-core design enables simultaneous transmission of power and multiple signal channels, making it ideal for complex control systems. Configurations of 4 to 20+ cores are available to support digital signals, analog signals, sensors, and more.
- Industrial-Grade Waterproof Connectors (IP67)
Each cable end is equipped with high-quality IP67-rated connectors that offer dustproof, waterproof, anti-vibration, and anti-disconnection properties. These connectors ensure long-lasting, secure connections, even in outdoor or wet environments.
- Abrasion-Resistant Braided Mesh Sleeve
The external PET braided sleeve provides strong tensile strength, wear resistance, oil resistance, and UV protection. It protects the cable from physical damage caused by frequent movement or exposure to sharp edges, significantly extending product life.
- Highly Flexible Design for Moving Applications
Designed for drag chain systems and dynamic machinery, the cable offers exceptional flexibility and bend resistance. It withstands millions of flex cycles without failure, making it ideal for high-motion applications.
Product Advantages
- Integrated Design for Simplified Wiring
Combines temperature sensing, signal, and power wiring into one streamlined cable. This reduces wiring complexity, minimizes signal interference, and improves the neatness and reliability of the entire system.
- Modular Construction for Easy Maintenance
The modular end-connector design allows for quick component-level replacements without dismantling the entire assembly, saving maintenance costs and reducing downtime.
- Highly Compatible with Industry Standards
Supports a wide range of connector types, including M12, MIL-SPEC, DIN, and terminal blocks. Compatible with multiple industrial protocols such as RS485, Modbus, CAN, and EtherCAT.
- International Compliance & Certifications
All materials and processes comply with RoHS, REACH, and other environmental safety regulations. Custom builds can be manufactured to meet UL, CE, and TÜV certifications, supporting global export and deployment.
Customization & Technical Support
With decades of experience in cable assembly manufacturing, Chan Ming offers extensive R&D capabilities and tailored engineering services to meet specific customer needs. For this product, we provide:
- Custom lengths, conductor sizes, and number of cores
- Connector type and termination methods (soldered, crimped, screw terminals)
- Customized insulation materials (silicone, PVC, FEP, braided sleeving, etc.)
- OEM/ODM development and private-label branding
- On-site measurement, layout planning, and installation support
Why Choose CM Chan Ming?
With over 20 years of experience in custom wire harnesses, signal cables, and high-specification cable assemblies, CM Line serves industries such as electronics, semiconductors, aerospace, medical, automation, and industrial control.
We are committed to quality, punctual delivery, and high flexibility, offering professional and adaptive solutions that help our customers improve productivity and competitive advantage.
For technical inquiries or custom solution requests, please contact us.
Our experienced engineering team is ready to provide prompt assistance and the best-fit solutions for your needs.
